Ukuthuthukisa Ukukhiqiza nge-HMl:Izisetshenziswa Zokuhlanganisa kanye ne-MES

Kusukela yasungulwa ngo-1988, iFUKUTA ELEC.I-& MACH Co., Ltd. (i-FUKUTA) iguquke ngokungaguquki kanye nezikhathi, njengoba ibonise ukusebenza kahle ekuthuthukisweni nasekukhiqizeni izinjini zezimboni.Eminyakeni yamuva nje, i-FUKUTA iphinde yazibonakalisa ibambe iqhaza elibalulekile emkhakheni wezinjini zikagesi, yaba ngumnikezeli obalulekile kumkhiqizi wezimoto zikagesi owaziwa umhlaba wonke futhi yakhe ubudlelwano obuqinile nabanye.

 

Inselele

Ukuze kuhlangatshezwane nezidingo ezikhulayo, i-FUKUTA ihlela ukwengeza umugqa wokukhiqiza owengeziwe.Ku-FUKUTA, lokhu kwandiswa kuveza ithuba elibalulekile lokufakwa kwedijithali kwenqubo yokukhiqiza, noma ikakhulukazi, ukudidiyelwa koHlelo Lokwenziwa Kwezokukhiqiza (MES) okuzoholela ekusebenzeni okuthuthukisiwe kanye nokwanda kokukhiqiza.Ngakho-ke, okuhamba phambili kwe-FUKUTA ukuthola isisombululo esizosiza ukuhlanganiswa kwe-MES nenqwaba yezinto ezisetshenziswayo ezikhona.

Izidingo Ezibalulekile:

  1. Qoqa idatha evela kuma-PLC ahlukene namadivayisi emugqeni wokukhiqiza, futhi uwavumelanise ne-MES.
  2. Yenza ulwazi lwe-MES lutholakale kubasebenzi abakusayithi, isb, ngokubanikeza ama-oda omsebenzi, amashejuli okukhiqiza, i-inventory, nenye idatha efanele.

 

Isixazululo

Ukwenza ukusebenza komshini kube lula kunangaphambili, i-HMI isivele iyingxenye ebalulekile ekukhiqizweni kwesimanje, kanti ne-FUKUTA iyafana.Kule phrojekthi, i-FUKUTA ikhethe i-cMT3162X njenge-HMI eyinhloko futhi yasebenzisa ukuxhumana kwayo okucebile, okwakhelwe ngaphakathi.Lesi sinyathelo samasu sisiza ukunqoba izinselelo eziningi zokuxhumana futhi sivula indlela yokushintshisana kwedatha okusebenzayo phakathi kwezinto zokusebenza ne-MES.

Ukuhlanganisa Okungenamthungo

 

1 – PLC – MES Integration

Ohlelweni lwe-FUKUTA, i-HMI eyodwa iklanyelwe ukuxhuma kumadivayisi angaphezu kwe-10, ahlanganisa ukuthandwaAma-PLC avela kumikhiqizo ehamba phambili efana ne-Omron ne-Mitsubishi, amathuluzi okuhlanganisa amandla nemishini yebhakhodi.Ngaleso sikhathi i-HMI idlulisa yonke idatha yensimu ebalulekile kusuka kulawa madivayisi iqonde ku-MES ngokusebenzisa iI-OPC UAiseva.Ngenxa yalokho, idatha ephelele yokukhiqiza ingaqoqwa kalula futhi ilayishwe ku-MES, eqinisekisa ukulandeleka okugcwele kwemoto ngayinye ekhiqizwayo futhi ibeke isisekelo sokugcinwa lula kwesistimu, ukuphathwa kwekhwalithi, nokuhlaziywa kokusebenza esikhathini esizayo.

2 - Ukubuyiswa kwesikhathi sangempela kwedatha ye-MES

Ukuhlanganiswa kwe-HMI-MES kudlula ukulayishwa kwedatha.Njengoba i-MES esetshenziswayo inikeza ukwesekwa kwamakhasi ewebhu, i-FUKUTA isebenzisa eyakhelwe ngaphakathiIsiphequluli Sewebhuye-cMT3162X, ukuvumela amaqembu akusayithi ukuthi afinyelele ngokushesha ku-MES futhi yingakho isimo semigqa yokukhiqiza ezungezile.Ukufinyeleleka okwandisiwe kolwazi kanye nokuqwashisa okuwumphumela kwenza kube nokwenzeka ngethimba elisendaweni ukuthi liphendule ngokushesha ezenzakalweni, kuncishiswe isikhathi sokuphumula ukuze kukhuliswe ukusebenza kahle kokukhiqiza kukonke.

Ukuqapha okukude

Ngaphandle kokufeza izidingo ezibalulekile zale phrojekthi, i-FUKUTA yamukele izixazululo ezengeziwe ze-Weintek HMI zokuthuthukisa inqubo yokukhiqiza.Ekuphishekeleni indlela eguquguqukayo yokuqapha imishini, i-FUKUTA yaqasha i-Weintek HMI's.isisombululo sokuqapha esikude.Nge-cMT Viewer, onjiniyela nochwepheshe banokufinyelela okusheshayo kuzikrini ze-HMI ukusuka kunoma iyiphi indawo ukuze bakwazi ukulandelela ukusebenza kwemishini ngesikhathi sangempela.Ngaphezu kwalokho, bangakwazi ukuqapha amadivaysi amaningi ngesikhathi esisodwa, futhi ngesikhathi esifanayo benze kanjalo ngendlela engaphazamisi ukusebenza esizeni.Lesi sici sokusebenzisana sisheshise ukushunwa kwesistimu phakathi nokuqaliswa kwesivivinyo futhi kwabonakala kunenzuzo phakathi nezigaba zokuqala zomugqa wabo omusha wokukhiqiza, okuholele esikhathini esifushane sokusebenza okugcwele.

Imiphumela

Ngezixazululo ze-Weintek, i-FUKUTA ifake ngempumelelo i-MES emisebenzini yayo.Lokhu akusizanga nje ukwenza amarekhodi abo okukhiqiza kudijithali kuphela kodwa kuphinde kwabhekana nezinkinga ezidla isikhathi ezifana nokuqapha imishini nokuqoshwa kwedatha okwenziwa ngesandla.I-FUKUTA ilindele ukwanda ngamaphesenti angama-30–40 komthamo wokukhiqiza izimoto lapho kwethulwa ulayini omusha wokukhiqiza, ozophuma ngonyaka wamayunithi alinganiselwa ezigidini ezimbili.Okubaluleke kakhulu, i-FUKUTA inqobe izithiyo zokuqoqwa kwedatha evame ukutholakala ekukhiqizeni okujwayelekile, futhi manje inedatha egcwele yokukhiqiza etholakalayo.Le datha izobaluleka uma befuna ukuthuthukisa izinqubo zabo zokukhiqiza kanye nesivuno eminyakeni ezayo.

 

Imikhiqizo namasevisi asetshenzisiwe:

  • I-cMT3162X HMI (cMT X Advanced Model)
  • Ithuluzi Lokuqapha Iselula – Isibukeli se-cMT
  • Isiphequluli Sewebhu
  • Iseva ye-OPC UA
  • Abashayeli Abahlukahlukene

 


Isikhathi sokuthumela: Nov-17-2023