Kusukela isisekelo sayo ngo-1988, Fukuta Elec. & Mach Co, Ltd. (Fukuta) ivele njalo ngezikhathi, njengoba ikhombise ubuhle entuthukweni nasekukhiqizweni kwama-motors ezimboni. Eminyakeni yamuva nje, uFukuta ubuye wazibonakalisa engumdlali osemqoka emkhakheni wama-motors kagesi, abe ngumphakeli osemqoka kuMenzi Wezimoto odume umhlaba wonke nokwakha ubudlelwano obuqinile nabanye.
INSELELE
Ukuhlangabezana nezidingo ezikhulayo, ama-fukuta ahlela ukwengeza umugqa wokukhiqiza owengeziwe. KuFukuta, lokhu kwandiswa kuveza ithuba eliphambili ledijithali yenqubo yalo yokukhiqiza, noma ngokuqondile, ukuhlanganiswa kohlelo lokukhiqiza (mes) oluzoholela ekusebenzeni kahle nasekukhiqizweni okwengeziwe. Ngakho-ke, okubaluleke kakhulu eFukuta okuphambili ukuthola isisombululo esizosiza ukuhlanganiswa kwe-Mes nge-plethora yemishini yabo ekhona.
Izidingo ezibalulekile:
- Qoqa idatha kusuka kuma-PLCs ahlukene namadivayisi emugqeni wokukhiqiza, futhi uvumelanise ama-MES.
- Yenza imininingwane ye-MES itholakale kubasebenzi abasendaweni, isib, ngokubanikeza ama-oda omsebenzi, amashejuli wokukhiqiza, ukusungula, neminye imininingwane efanele.
Isixazululo
Ukwenza ukusebenza komshini kunembile kakhulu kunangaphambili, i-HMI isivele iyingxenye ebaluleke kakhulu ekwenziweni kwanamuhla, futhi iFukuta ayifani. Kule projekthi, uFukuta wakhetha i-CMT3162X njenge-HMI eyinhloko futhi wabopha ukuxhumana kwayo okucebile, okwakhelwe ngaphakathi. Le ndlela yokuhamba kahle isiza kahle ukunqoba izinselelo eziningi zokuxhumana futhi igaye indlela yokushintshana kwedatha esebenza kahle phakathi kwemishini nama-MES.
Ukuhlanganiswa komthungo
1 - PLC - Mes Ukuhlanganiswa
Ehlelweni lukaFukuta, i-HMI eyodwa yenzelwe ukuxhuma kumadivayisi angaphezu kwama-10, aqukethe ukuthandwa kweAma-PLC avela kumikhiqizo ehamba phambili efana ne-omron kanye mitsubishi, amathuluzi omhlangano wamandla nemishini yebhakhodi. Ngaleso sikhathi iziteshi ze-HMI yonke idatha yensimu ebucayi evela kwalawa madivayisi aqonde ngqo kuma-mes ngokusebenzisaOp uaiseva. Ngenxa yalokhu, idatha ephelele yokukhiqiza ingaqoqwa kalula futhi ilayishwe kuma-MES, okuqinisekisa ukulandelwa okugcwele kwemoto ngayinye kukhiqizwa futhi kubeka isisekelo sokulungiswa kohlelo okulula, ukuphathwa kwekhwalithi, nokuhlaziywa kokusebenza ngokuzayo.
2 - Ukubuyiselwa kwesikhathi sangempela kwedatha ye-MES
Ukuhlanganiswa kwe-Hmi-Mes kudlula ukulayishwa kwedatha. Njengoba ama-mes esetshenzisiwe enikezela ukwesekwa kwekhasi lewebhu, i-fukuta isebenzisa okwakhelwe ngaphakathiIsiphequluli sewebhuye-CMT3162X, ukuvumela amaqembu asendaweni athola ukufinyelela ngokushesha kuma-MES yingakho isimo semigqa yokukhiqiza ezungezile. Ukufinyelela okuthe xaxa kolwazi kanye nokuqwashisa okuholele kukwenza kwenzeke ithimba elisendaweni ukuze liphendule ngokushesha ezenzakalweni, linciphise isikhathi sokuphumula ukuze liphakamise ukusebenza kahle kokukhiqiza jikelele.
Ukuqapha okukude
Ngaphandle kokufeza izidingo ezibalulekile zale phrojekthi, iFukuta iye yamukela ezinye izixazululo ze-Weintek HMI zokwandisa inqubo yokukhiqiza. Ngokuphishekela indlela eguquguqukayo yokuqapha imishini, uFukuta uqashe u-Weintek HMI'sIsixazululo sokuqapha esikude. Nge-CMT Viewer, onjiniyela nochwepheshe banokufinyelela okusheshayo ezikrinini ze-HMI kusuka kunoma iyiphi indawo ukuze zikwazi ukulandelela ukusebenza kwemishini ngesikhathi sangempela. Ngaphezu kwalokho, bangabheka amadivaysi amaningi ngasikhathi sinye, futhi ngasikhathi sinye benza kanjalo ngendlela engaphazamisi imisebenzi esendaweni. Le ncazelo esebenzisana naye eseceleni kwecala lokuhlelwa ngesikhathi sokuqulwa kwecala futhi lihlose ukuzuzisa ngesikhathi sokuqala komugqa wazo omusha wokukhiqiza, kuholela ngesikhathi esifushane sokusebenza okugcwele.
Umphumela
Ngokusebenzisa izixazululo zikaWeintek, uFukuta ufake ngempumelelo ama-MES ekusebenzeni kwawo. Lokhu akuzange kusize kuphela amarekhodi abo okukhiqiza kepha futhi kubhekwe nezinkinga ezidla isikhathi njengokuqapha imishini nokuqoshwa kwedatha. UFukuta ulindele ukwanda okungu-30 ~ 40% wamandla okukhiqiza izimoto nokwethulwa komugqa omusha wokukhiqiza, okukhipha unyaka wonke amayunithi ayizigidi ezimbili. Okubaluleke kakhulu, iFukuta inqobe izingqinamba zokuqoqwa kwedatha ezitholakala ngokujwayelekile ekukhiqizweni kwendabuko, futhi manje zinedatha yokukhiqiza ephelele. Le mininingwane izoba nzima lapho befuna ukuthuthukisa izinqubo zabo zokukhiqiza futhi isivuno eminyakeni ezayo.
Imikhiqizo nezinsizakalo ezisetshenzisiwe:
- I-CMT3162X HMI (CMT X Model Advanced)
- Ithuluzi Lokuqapha Iselula - Isibukeli se-CMT
- Isiphequluli sewebhu
- I-OPC UA Server
- Abashayeli abahlukahlukene
Isikhathi sePosi: Nov-17-2023
