I-Servo Motors namaRobhothi aguqula izinhlelo zokusebenza zesengezo. Funda amathiphu wakamuva kanye nezinhlelo zokusebenza lapho usebenzisa i-robotic automation kanye nokulawulwa kokunyakaza okuthuthukile kokukhiqiza okungeziwe nokungabizi, kanye nalokho okulandelayo: cabanga ngezindlela ezingezansi ze-hybrid / cabanga.
Ukuthuthukela okuzenzakalelayo
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Ukutholwa kwamadivayisi wokuguqulwa kwamandla, ubuchwepheshe bokulawula ukunyakaza, amarobhothi aguquguqukayo kakhulu kanye nokuhlanganiswa kwe-eclectic kobunye ubuchwepheshe obuthuthukile yizinto zokuya ezinqumayo zezinqubo ezintsha zokuqamba amakhono. Ukuguqula indlela prototypes, izingxenye nemikhiqizo yenziwa, ukukhiqizwa okungeziwe nokungasebenzi kuyizibonelo ezimbili eziphambili ezinikeze ukusebenza kahle kanye nezindleko zokonga izimali zifuna ukuhlala zincintisana.
Kubizwa ngokuthi ukuphrinta kwe-3D, ukukhiqiza okungezansi (AM) kuyindlela engeyona yendabuko evame ukusebenzisa idatha yokuklama kwedijithali ukudala izinto eziqinile ezinezinhlangothi ezintathu ngezinto ezisetshenziswayo zezinto ezingezansi. Imvamisa ukwenza izingxenye eziseduze (NNS) ezingekho emzimbeni, ukusetshenziswa kwe-AM kuzo zombili izimboni zomkhiqizo eziyisisekelo neziyinkimbinkimbi ziyaqhubeka nokuthola izimboni ezinjengezimoto, i-aerospace, amandla, imikhiqizo yezokwelashwa. Ngokuphambene nalokho, inqubo esetshenzisiwe ibandakanya ukususa izingxenye ezivela ebhlokini lezinto ezibonakalayo ngokusika okuphezulu noma ngemishini ukudala umkhiqizo we-3D.
Naphezu kokwehluka okubalulekile, izinqubo ezingezansi nezinsu ezisebenzayo azihlali zikhethekile - njengoba zingasetshenziswa ukuncoma izigaba ezahlukahlukene zokuthuthukiswa komkhiqizo. Imodeli yomqondo wokuqala noma i-prototype ivame ukwakhiwa yinqubo yokwengeza. Lapho lowo mkhiqizo usuqediwe, amabhethri amakhulu angadingeka, avule umnyango wokuzithoba ezokukhiqiza. Muva nje, lapho isikhathi singesisekelo, izindlela ezingezansi ze-hybrid / ezingezansi zisetshenziselwa izinto ezifana nokulungisa izingxenye ezilimele / ezigqokwa noma ukudala izingxenye zekhwalithi ngesikhathi esingaphansi.
Shintsha phambili
Ukuhlangabezana nezidingo zamakhasimende eziqinile, ama-Factricators ahlanganisa uhla lwezinto zocingo ezifana nensimbi engenasici, i-nickel, i-cobalt, i-chrome, i-titanium, i-substrate yazo eqinile futhi iqede ne-hardstrate -Resistant Ingxenye. Ngokwengxenye, lokhu kwembule isidingo sezixazululo eziphezulu zokukhiqiza okuphezulu kanye nekhwalithi ezindaweni zokukhiqiza ezingezelelweyo nezingaphansi, ikakhulukazi lapho izinqubo ezinjengezinto ezinjengezinto ezinjengezintambo, zokuhlobisa i-laser, zikhathazekile. Amaphuzu avelele afaka:
- Ubuchwepheshe be-servo obuthuthukisiwe:Ukubhekana kangcono nezinhloso zemakethe nasezimakethe zokucaciswa kwamakhasimende, lapho ukucaciswa kobukhulu kanye nekhwalithi yokuqedela kukhathazekile, abasebenzisi bokugcina baphendukela kwabaphrinti abathuthukile be-3D ngezinhlelo ze-servo (ngaphezulu kwama-tepper motor) ngokulawulwa okungcono kokuhamba. Izinzuzo ze-servo motors, njenge-jaskawa's Sigma-7, ziguqula inqubo yokwesethi ekhanda, ukusiza izindwangu ziye zinqobe izingqinamba ezivamile ngamakhono okufundisa:
- Ukucindezela ukudlidliza
- Ukuthuthukiswa kwesivinini: Ijubane lokuphrinta le-350 mm / sec manje seliyinto engokoqobo, ngaphezu kokuphinda kabili ijubane lokuphrinta lephrinta le-3D usebenzisa imoto ye-stepper. Ngokufanayo, ijubane lokuhamba elifinyelela ku-1,500 mm / sec lingatholakala kusetshenziswa amamitha ajikelezayo noma afinyelela kumamitha ayi-5 / sesethi esebenzisa ubuchwepheshe be-servo eqondile. Amandla wokusheshisa ashesha kakhulu anikezwe nge-service ephezulu yokusebenza enika amandla amakhanda we-3D Phrinta ukuthi athuthelwe ezikhundleni zawo ezifanele ngokushesha okukhulu. Lokhu kuhamba ibanga elide ukunciphisa isidingo sokunciphisa lonke uhlelo phansi ukuze ufinyelele kwikhwalithi yokuqeda oyifunayo. Kamuva, lokhu kuvuselelwa ekuphathweni kokuhamba futhi kusho abasebenzisi bokugcina abangaqamba izingxenye eziningi ngehora ngaphandle komhlatshelo.
- Ukuhleleka okuzenzakalelayo: Amasistimu we-Servo angakwazi ukuzimela ngokuzimela enze umkhuba wawo wangokwezifiso, okwenza kube nokwenzeka ukuzivumelanisa nezinguquko kuma-mechanics noma umehluko kwinqubo yokuphrinta. I-3D motor motors ayisebenzisi impendulo yesikhundla, iyenza icishe ibe nzima ukunxephezela izinguquko ezinqubweni noma ukungafani kumakhenikha.
- I-Encoder Feedback: Ama-Robust Servo Systems anikela ngempendulo ye-Encoder Encode kuphela kuphela edinga ukwenza inqubo ehamba phambili kanye, okuholela ngesikhathi esikhudlwana kanye nokonga izindleko. Abaphrinti be-3D abasebenzisa ubuchwepheshe bezimoto ze-Pestper abanalo lesi sici futhi kudingeka babe ne-Homed njalo lapho benikwa amandla.
- Ukuzwa Kwempendulo: I-extuder yephrinta ye-3D ingaba yibhodlela lenqubo yokuphrinta, futhi i-motor ye-stepper ayinawo amandla okuzwa ngempendulo yokuthola ujamu we-extruder - okushodayo okungaholela ekuchithekeni komsebenzi wokuphrinta wonke. Ngalesi engqondweni, amasistimu we-servo angabona ama-backups we-extruder futhi avimbele ukuhlubula kwe-filament. Isihluthulelo sokusebenza okuphezulu kokuphrinta ukuba nesistimu yokuvalwa kwe-loop egxile ezungeze i-Encoder e-High-Resolution Optical. I-Servo Motors ene-Encoder ephakeme ephakeme eyi-24-bit inganikeza amabhithi angu-16,777,216 wokulungiswa kwempendulo evaliwe ye-axis enkulu kanye nokunemba okwengeziwe, kanye nokuvumelanisa kanye nokuvikelwa kwe-jam.
- Amarobhothi asebenza kahle:Njengoba nje i-robust servo motors iguqula izinhlelo zokusebenza zesengezo, kanjalo namarobhothi. Ukusebenza kwabo okuhle kakhulu kwendlela, ukwakheka okuqinile kwemishini kanye nokuvikelwa okuphezulu kothuli (IP) Amaphrinta, kanye nezenzo ezibalulekile zokukhiqiza okuphansi kanye nezindlela ezingezansi ze-hybrid / ezingezansi.
I-Robotic automation ancoma imishini yokuphrinta ye-3D ifaka kabanzi ukuphathwa kwezingxenye eziphrintiwe ekufakweni komshini amaningi. Ukusuka ekuthunyeliseni izingxenye ngazinye kusuka kumshini wokuphrinta, ukuhlukanisa izingxenye ngemuva komjikelezo wokuphrinta ohlukahlukene, amarobhothi aguquguqukayo kakhulu futhi asebenza kahle aqonde imisebenzi yokuthola inzuzo enkulu kanye nokukhiqiza umkhiqizo.
Ngokushicilelwa kwendabuko ye-3D, amarobhothi ayasiza ukuphathwa kwe-powder, agcwalise impuphu yephrinta lapho edingeka futhi esusa i-powder kusuka ezingxenyeni eziqediwe. Ngokufanayo, ezinye izinto zokuqeda imisebenzi edume ngensimbi yensimbi njengokugaya, ukucwaswa, ukudonsela phansi noma ukusika kutholakala kalula. Ukuhlolwa kwekhwalithi, kanye nezidingo zokupakisha nezimpahla zezinto ezihlanganisiwe nazo zihambisana nekhanda ngobuchwepheshe be-robotic, ama-fabricators akwazi ukugxila ngesikhathi sawo emsebenzini ongezwe inani eliphakeme, njengokwakheka ngokwezifiso.
Okwezisebenzi ezikhudlwana, amarobhothi ezimboni afinyelela amade atholakele ukuhambisa ngokuqondile inhloko yephrinta yephrinta ye-3D. Lokhu, ngokuhlangana namathuluzi ahlanzekile afana nezisekelo ezijikelezayo, abenzi bokukhumula, amathrekhi amugqa, amathrekhi kanye nokuningi, ukuhlinzeka ngemisebenzi edingekayo ukudala izakhiwo zamafomu ezindawo. Ngaphandle kwalokhu kusetshenziswa okusheshayo kwe-classical ngokushesha, amarobhothi asetshenziselwa ukwabiwa kwezingxenye ezinkulu zamafomu evolumu, amafomu wokubumba, ukwakhiwa kwe-truss enomumo we-3D nezingxenye ezinkulu zefomethi yefomethi. - Abalawuli be-Multi-Axis Machine:Ubuchwepheshe obusha bokuxhuma ama-axes afinyelela kwangama-62 endaweni eyodwa manje senza ukuvumelanisa okuhlukahlukene kube yizakhiwo ezibanzi zezimboni, amasistimu we-servero kanye nokushayela okujwayelekile okusetshenziswa kuzinqubo ezengezo, ezishisayo kanye ne-hybrid okungenzeka. Umndeni wonke wamadivayisi manje ungasebenza ngokubambisana ngaphansi kokulawulwa okuphelele nokuqapha kwe-PLC (Isilawuli Sokuhleleka Esihlelekile) noma isilawuli somshini we-IEC, njenge-mp3300eiec. Imvamisa ehlelwe ngephakethe lesoftware elinamandla le-61131 IEC IEC, amapulatifomu ochwepheshe anjengalawa asebenzisa amathuluzi ajwayelekile (ie, umdwebo we-G-Block, Umbhalo Ohleliwe, Umbhalo we-Ladder, njll.). Ukwenza lula ukuhlanganiswa okulula nokwandisa umshini womshini, amathuluzi owenziwe ngomumo njengokuthola isinxephezelo, Ukulawulwa Kwengcindezelo Yangaphambi Kwengcindezelo ye-Extresteres, i-spindle eminingi kanye nokulawula okwengeziwe kufakiwe.
- Izindawo zokukhiqiza ezithuthukile zomsebenzisi:Inenzuzo enkulu ekusetshenzisweni kokuphrinta kwe-3D, ukusika kokwakheka, ithuluzi lomshini namarobhothi, amaphakheji wesoftware ahlukahlukene angahambisa ngokushesha isikhombimsebenzisi somshini wokuqhafaza esilula, enikeza indlela yokuguquguquka okuguquguqukayo okulula. Idizayinelwe ngobuhlakani kanye nokwenza kahle engqondweni, amapulatifomu anembile, njenge-Yaskawa Compass, vumela abakhiqizi ukuthi basebenzise izithombe futhi basebenzise kalula izikrini. Kusukela kufaka phakathi izimfanelo zomshini oyisisekelo zokuthola izidingo zamakhasimende, kuyadingeka uhlelo oluncane - ngoba la mathuluzi ahlinzeka ngomtapo omkhulu we-plug-ins noma ukunika amandla ukungenisa kwama-plug-ins asebenza ngokwezifiso.
Khuphuka ngaphezulu
Ngenkathi izinqubo ezingezona ezingezona nezinkathazo zihlala zithandwa, ukushintshwa okukhulu kuya kwi-hybrid additive / indlela eshisayo kuzokwenzeka eminyakeni embalwa ezayo. Kulindeleke ukuthi kukhule endaweni yokukhula yonyaka ehlanganisiwe (i-cagr) yamaphesenti ayi-14,8 ngo-20271, Imakethe yemishini yokukhiqiza eyengeziwe ye-hybrid ilungele ukubhekana ne-Uptick ekuvezeni izimfuno zamakhasimende. Ukukhuphuka ngaphezulu komncintiswano, abakhiqizi kufanele bahlole izinzuzo nokubi kwendlela ye-hybrid yokusebenza kwabo. Ngamandla okukhiqiza izingxenye njengoba kudingeka, ekunciphiseni okukhulu ekulweni kwezinyawo zekhabhoni, inqubo engezansi ye-hybrid / subrazative inikeza izinzuzo ezithile ezikhangayo. Akunandaba, ubuchwepheshe obuthuthukisiwe balezi zinqubo akufanele bunganakwa futhi kufanele busetshenziswe ezitezi zezitolo ukwenza lula ukukhiqiza okukhulu nekhwalithi yomkhiqizo.
Isikhathi sePosi: Aug-13-2021